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the most popular flotation route in iron ore industry, the direct flotation of iron ox ides still appears desirable for some low grade iron ores that contain a vast amount of quartz. For example, at Republic Mine, Michigan, U.S.A., a hematite ore is upgraded from 36.5% Fe to 65.4% Fe with a Fe recovery of 82.5% using the direct flotation route.
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The flotation of iron ore started with the direct flotation of iron oxides using anionic collectors, but was latter largely replaced by reverse cationic flotation which has become the most widely used flotation route in the iron ore industry.
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Flotation is the most effective solution, both technologically and economically, when upgrading iron concentrates. Research regarding iron ore flotation began in 1931, demonstrating that reverse cationic flotation is a very efficient method for beneficiating oxidised iron ores.
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In reverse flotation, proper reagents induce the pay minerals to become hydrophobic (water repelling) and the waste minerals to become hydrophilic (water attracting). Aeration is added through spargers at the bottom of the flotation cell. The bubbles attract and then float the waste minerals, leaving the pay minerals in the underflow.
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The reverse flotation froth was sent to regrinding after thickening and magnetic separation, then magnetic concentrate returned to reverse flotation for reprocessing. Finally, iron concentrate was increased from 65.43% to 68.88%.
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for a recent plant expansion program. Table - 1 lists the major users of column flotation in iron ore applications. The application of column flotation for silica rejection is being actively investigated by several iron ore companies in Brazil, canada, the united states, Venezuela, and india.
