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For example, in North America iron ore is typically ground in AG mills (ball charge of 0%), some base metals such as lead-zinc have low ball charges (just a few %) and some like copper and gold need a much higher ball charge (up to 20%).
for the energy consumption reduction are different. Iron ore have a special place in the global mining industry judging by the volumes of ore processed and the energy usage. The majority of steel production is supported by iron ore sourced from high grade hematite deposits, although a significant fraction comes from the magnetite deposits.
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The ore is then milled in two stages of conventional ball milling. .... Ball consumption is estimated to be 220gpt for the primary and 660gpt for the ..... The reality is that the SAG option may be just as likely to cause problems with iron activation, since.
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SAG is an acronym for Semi-Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
