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2. Generalized Process Flow Diagram ... Sintering operations are us ed to recycle wastes from other iron and steel manufacturing processes. Pelletizing.
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Today, steel production makes use of recycled materials as well as traditional raw materials, such as iron ore, coal, and limestone. Two processes, basic oxygen steelmaking (BOS) and electric arc furnaces (EAF), account for …
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of dark iron ore into glowing hot liquid iron takes place. The ore is charged into the blast furnace along with fluxes and limestone. Temperatures in the blast furnace reach up to 1,5000C and the resulting metallurgical reaction converts iron oxide into molten iron. The blast furnace works round the clock.
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Manufacturing Iron Iun A Flow Chart - … The Manufacture of Steel. iron and the second is that of actual steel manufacture. Step 1 - The production of molten iron The flow diagram for this process is shown ...
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Pure iron is a soft, grayish-white metal. Although iron is a common element, pure iron is almost never found in nature. The only pure iron known to exist naturally comes from fallen meteorites. Most iron is found in minerals formed by the combination of iron with other elements. Iron oxides are the most common.
Direct Reduced Iron and its Production Processes Direct reduced iron (DRI) is technically defined as iron ore which has been reduced to metal without melting it. Hot briquetted iron (HBI) is a densified form of DRI to facilitate its handling and transport.
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The figure shows a flowchart of the integrated manufacturing process for iron and steel using the blast furnace and basic oxygen furnace (denoted BF and BOF hereinafter, respectively), which is presently the most commonly used …
production, (4) iron preparation, (5) steel production, (6) semifinished product preparation, (7) finished product preparation, (8) heat and electricity supply, and (9) handling and transport of raw, intermediate, and waste materials.
Iron and Steel Manufacturing Industry Description and Practices Steel is manufactured by the chemical reduction of iron ore, using an integrated steel manufac-turing process or a direct reduction process. In the conventional integrated steel manufacturing process, the iron from the blast furnace is con-verted to steel in a basic oxygen furnace (BOF).
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National Steel Pellet Company’s iron ore pellets have the following characteristics (FOB Mine): Total Iron: 65.85% Silica (SiO2): 4.5% Lime (CaO): 0.68% Phosphorous: 0.010 Size: %+1/4” 96.5% (after tumble) Compression Strength: 560 pounds AISI wishes to thank the National Steel Pellet Company for use of this article.
Iron processing, use of a smelting process to turn the ore into a form from which products can be fashioned. Included in this article also is a discussion of the mining of iron and of its preparation for smelting.
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